{"id":9268,"date":"2016-12-28T07:11:23","date_gmt":"2016-12-28T13:11:23","guid":{"rendered":"http:\/\/www.bahrns.com\/blog\/?p=9268"},"modified":"2023-11-14T21:15:59","modified_gmt":"2023-11-15T03:15:59","slug":"advantages-disadvantages-pick-light-systems-2","status":"publish","type":"post","link":"https:\/\/www.bahrns.com\/blog\/material-handling\/advantages-disadvantages-pick-light-systems-2\/","title":{"rendered":"Advantages, Disadvantages of Pick To Light Systems"},"content":{"rendered":"<p>The most important part of a warehouse operation is to pick orders and send them out as quickly as possible. Many systems have been used to achieve this goal. These solutions include:<\/p>\n<p>\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Pick to Light<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Voice Directed<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Hybrid (a combination of light and voice)<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Carousels<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Mini-Load AS\/RS<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Unit Load AS\/RS<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Visual Sort<\/p>\n<p>I will be explaining and offering advantages and disadvantages of each of these solutions. But for now, what is \u201cPick to Light\u201d?<\/p>\n<p>A Pick to Light System relies on light modules located on <a href=\"https:\/\/www.bahrns.com\/blog\/material-handling\/5-ways-speed-picking-sorting-operations\">picking<\/a> locations including carousels, carton flow racks, shelving storage racks, static shelving and batch picking carts. The lights identify the<\/p>\n<figure id=\"attachment_9270\" aria-describedby=\"caption-attachment-9270\" style=\"width: 290px\" class=\"wp-caption alignright\"><a href=\"https:\/\/www.bahrns.com\/blog\/wp-content\/uploads\/pick-to-light.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-9270\" alt=\"A Pick to Light module. (Courtesy: https:\/\/www.wearethepractitioners.com\/library\/the-contributors-voice\/2013\/04\/03\/wms-and-picking)\" src=\"https:\/\/www.bahrns.com\/blog\/wp-content\/uploads\/pick-to-light-300x198.jpg\" width=\"300\" height=\"198\" \/><\/a><figcaption id=\"caption-attachment-9270\" class=\"wp-caption-text\">A Pick to Light module.<br \/>(Courtesy: https:\/\/www.wearethepractitioners.com\/library\/the-contributors-voice\/2013\/04\/03\/wms-and-picking)<\/figcaption><\/figure>\n<p>location from where the pick is to be made and the number of items to pick. Once the picker achieves his task he pushes a button on the light module to confirm that the pick has been performed.<\/p>\n<p><strong>Advantages of Pick to Light<\/strong><\/p>\n<p>The Pick to Light System avoids the need for warehouse or distribution centers to use paper pick orders. The fact that a picker doesn\u2019t have to receive the paper order, read it line by line and then travel to the location to make the pick improves productivity and accuracy.<\/p>\n<p>Instead of a paper order, an order in the Pick to Light System is downloaded from a Warehouse Management System computer to the light modules attached to the pick locations. This reduces labor costs, increases picking speed and productivity, improves order accuracy, and cuts down in travel distance. Moreover, up to 50% fewer workers are needed to perform picks and warehouse executives receive real-time information on the progress and status of a pick.<\/p>\n<p>Those who favor this system cite reports that claim that one picker can perform more than 450 picks an hour using the Pick to Light System.\u00a0 This is said to be 10 times more than pickers can achieve in warehouses that use a paper ordering system.<\/p>\n<p>The equipment used in a Pick to Light System is easy to use and integrate into a warehouse that already has an existing Warehouse Management System or Enterprise Resource Planning System.<\/p>\n<p>Warehouses that perform piece picking or broken case picking or If 20% of your SKUs require 80% of your picking labor, then you are a candidate for a Pick to Light System.<\/p>\n<p>The best applications for Pick to Light include:<\/p>\n<p>\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 eCommerce and Mail Order<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Apparel and Footwear<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Automotive Aftermarket Parts<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Food, Beverage and Groceries<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Pharmaceutical, Health and Beauty<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Reverse Logistics<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Consumer Goods Manufacturing<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Value-Added and Customized Products<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Retail<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Vending<\/p>\n<p><strong>Disadvantages of Pick to Light<\/strong><\/p>\n<p>The Pick to Light System performs best when the picks are smaller and the pick face area is dense, permitting pickers to concentrate on the work.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The most important part of a warehouse operation is to pick orders and send them out as quickly as possible. Many systems have been used to achieve this goal. These solutions include: \u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Pick to Light \u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Voice Directed \u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Hybrid (a combination of light and voice) \u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Carousels \u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Mini-Load AS\/RS \u00b7\u00a0\u00a0\u00a0\u00a0\u00a0 Unit Load &#8230; <a title=\"Advantages, Disadvantages of Pick To Light Systems\" class=\"read-more\" href=\"https:\/\/www.bahrns.com\/blog\/material-handling\/advantages-disadvantages-pick-light-systems-2\/\" aria-label=\"More on Advantages, Disadvantages of Pick To Light Systems\">Read more<\/a><\/p>\n","protected":false},"author":26,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[8],"tags":[1079],"class_list":["post-9268","post","type-post","status-publish","format-standard","hentry","category-material-handling","tag-material-handling"],"_links":{"self":[{"href":"https:\/\/www.bahrns.com\/blog\/wp-json\/wp\/v2\/posts\/9268","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.bahrns.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.bahrns.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.bahrns.com\/blog\/wp-json\/wp\/v2\/users\/26"}],"replies":[{"embeddable":true,"href":"https:\/\/www.bahrns.com\/blog\/wp-json\/wp\/v2\/comments?post=9268"}],"version-history":[{"count":1,"href":"https:\/\/www.bahrns.com\/blog\/wp-json\/wp\/v2\/posts\/9268\/revisions"}],"predecessor-version":[{"id":11987,"href":"https:\/\/www.bahrns.com\/blog\/wp-json\/wp\/v2\/posts\/9268\/revisions\/11987"}],"wp:attachment":[{"href":"https:\/\/www.bahrns.com\/blog\/wp-json\/wp\/v2\/media?parent=9268"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.bahrns.com\/blog\/wp-json\/wp\/v2\/categories?post=9268"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.bahrns.com\/blog\/wp-json\/wp\/v2\/tags?post=9268"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}